LENS® and SFF: Enabling Technologies for Optimized Structures

Optimized, lightweight, high-strength structures are needed in many applications from aerospace to automotive. In pursuit of such structures, there have been proposed analytical solutions and some specialized FEA solutions for specific structures such as automobile frames. However, generalized 3D optimization methods have been unavailable for use by most designers. Moreover, in the cases where optimized structural solutions are available, they are often hollow, curving, thin wall structures that cannot be fabricated by conventional manufacturing methods. Researchers at Sandia National Laboratories and the University of Rhode Island teamed to solve these problems. The team has been pursuing two methods of optimizing models for generalized loading conditions, and also has been investigating the methods needed to fabricate these structures using Laser Engineered Net Shaping™ (LENS®) and other rapid prototyping methods. These solid freeform fabrication (SFF) methods offer the unique ability to make hollow, high aspect ratio features out of many materials. The manufacturing development required for LENS to make these complex structures has included the addition of rotational axes to Sandia’s LENS machine bringing the total to 5 controlled axes. The additional axes have required new efforts in process planning. Several of the unique structures that are only now possible through the use of SFF technology are shown as part of the discussion of this exciting new application for SFF.Mechanical Engineerin

Non-equilibrium structural phase transitions of the vortex lattice in MgB2

We have studied non-equilibrium phase transitions in the vortex lattice in superconducting MgB2, where metastable states are observed in connection with an intrinsically continuous rotation transition. Using small-angle neutron scattering and a stop-motion technique, we investigated the manner in which the metastable vortex lattice returns to the equilibrium state under the influence of an ac magnetic field. This shows a qualitative difference between the supercooled case which undergoes a discontinuous transition, and the superheated case where the transition to the equilibrium state is continuous. In both cases the transition may be described by an an activated process, with an activation barrier that increases as the metastable state is suppressed, as previously reported for the supercooled vortex lattice [E. R. Louden et al., Phys. Rev. B 99, 060502(R) (2019)]. Separate preparations of superheated metastable vortex lattices with different domain populations showed an identical transition towards the equilibrium state. This provides further evidence that the vortex lattice metastability, and the kinetics associated with the transition to the equilibrium state, is governed by nucleation and growth of domains and the associated domain boundaries.Comment: 27 pages, 10 figures. arXiv admin note: text overlap with arXiv:1812.0597

All-electron Exact Exchange Treatment of Semiconductors: Effect of Core-valence Interaction on Band-gap and dd-band Position

Exact exchange (EXX) Kohn-Sham calculations within an all-electron full-potential method are performed on a range of semiconductors and insulators (Ge, GaAs, CdS, Si, ZnS, C, BN, Ne, Ar, Kr and Xe). We find that the band-gaps are not as close to experiment as those obtained from previous pseudopotential EXX calculations. Full-potential band-gaps are also not significantly better for $sp$ semiconductors than for insulators, as had been found for pseudopotentials. The locations of $d$-band states, determined using the full-potential EXX method, are in excellent agreement with experiment, irrespective of whether these states are core, semi-core or valence. We conclude that the inclusion of the core-valence interaction is necessary for accurate determination of EXX Kohn-Sham band structures, indicating a possible deficiency in pseudopotential calculations.Comment: 4 pages 2 fig

The Absence of Vortex Lattice Melting in a Conventional Superconductor

The state of the vortex lattice extremely close to the superconducting to normal transition in an applied magnetic field is investigated in high purity niobium. We observe that thermal fluctuations of the order parameter broaden the superconducting to normal transition into a crossover but no sign of a first order vortex lattice melting transition is detected in measurements of the heat capacity or the small angle neutron scattering (SANS) intensity. Direct observation of the vortices via SANS always finds a well ordered vortex lattice. The fluctuation broadening is considered in terms of the Lowest Landau Level theory of critical fluctuations and scaling is found to occur over a large H_{c2}(T) range

Structural Transition Kinetics and Activated Behavior in the Superconducting Vortex Lattice

Using small-angle neutron scattering, we investigated the behavior of a metastable vortex lattice state in MgB2 as it is driven towards equilibrium by an AC magnetic field. This shows an activated behavior, where the AC field amplitude and cycle count are equivalent to, respectively, an effective "temperature" and "time". The activation barrier increases as the metastable state is suppressed, corresponding to an aging of the vortex lattice. Furthermore, we find a cross-over from a partial to a complete suppression of metastable domains depending on the AC field amplitude, which may empirically be described by a single free parameter. This represents a novel kind of collective vortex behavior, most likely governed by the nucleation and growth of equilibrium vortex lattice domains.Comment: 5 pages plus 3 pages of supplemental materia

Persistence of characteristics of an ordered flux line lattice above the second peak in Bi2Sr2CaCu2O8+δBi_2Sr_2CaCu_2O_{8+ \delta}

We report Small Angle Neutron Scattering measurements of the flux lines lattice (FLL) in $Bi_2Sr_2CaCu_2O_{8+ \delta}$. As previously reported, the scattered intensity decreases strongly when the magnetic field is increased, but it remains measurable far above the second peak. The direct observation of Bragg peaks proves that the characteristics of a lattice are still present. No structural features related to a symmetry breaking, such as a liquid like or an amorphous state, can be observed. However, the associated scattered intensity is very low and is difficult to explain. We discuss the coexistence between two FLL states as a possible interpretation.Comment: accepted for publication in Phys Rev

Extended skyrmion lattice scattering and long-time memory in the chiral magnet Fe1−x_{1-x}Cox_xSi

Small angle neutron scattering measurements on a bulk single crystal of the doped chiral magnet Fe$_{1-x}$Co$_x$Si with $x$=0.3 reveal a pronounced effect of the magnetic history and cooling rates on the magnetic phase diagram. The extracted phase diagrams are qualitatively different for zero and field cooling and reveal a metastable skyrmion lattice phase outside the A-phase for the latter case. These thermodynamically metastable skyrmion lattice correlations coexist with the conical phase and can be enhanced by increasing the cooling rate. They appear in a wide region of the phase diagram at temperatures below the $A$-phase but also at fields considerably smaller or higher than the fields required to stabilize the A-phase